The timing system in an engine is responsible for the opening and closing of the intake and exhaust valves in synchrony with the piston stroke (up and down movement). This allows the combustion process to take place correctly, where linear energy is converted into rotational energy. The system is based on the interaction of the camshaft, crankshaft, and the sprockets. The cam sprocket and the crank sprocket are two of the most important parts to ensure proper gas distribution.
The timing sprockets are essentially gears that oversee guaranteeing the adequate operation of the cam and crank shafts. As such, these components are critical to the car’s performance and smooth running. A cam sprocket is a cylindrical engine component with teeth machined along its outer edge. It’s attached to the end of the camshaft and connected to the crankshaft sprocket through a chain or belt. When the sprocket rotates, it pulls the camshaft with it and causes the cam lobes to open and close the valves in the cylinder head. The sprocket’s teeth are positioned to correspond with the position of the piston in its cycle.
The sprocket’s positioning is vitally important, as it ensures that the valves are opened at just the right moment. Incorrectly positioning the sprocket can cause the engine to run poorly and even suffer damage, and should be avoided at all costs. For this reason, it’s recommended to replace the sprocket every 60,000 miles to prevent premature wear and to ensure optimal performance. In the event that a sprocket becomes worn or damaged, it should be replaced immediately to avoid potential damage to the crankshaft and valve train.
A good sprocket is made of a strong, study metal such as aluminum and can withstand the high load placed on it by the engine. It should also be resistant to corrosion and have low brittleness. In addition, the sprocket must be precisely fitted to the camshaft and crankshaft to prevent any vibration or noise from affecting the engine’s operation. Typically, sprockets are made of either cast iron or aluminum. Cast iron is more durable, but it’s prone to warping and damage. It’s also more expensive than aluminum. However, some manufacturers use a sintered metal that requires no machining and has closer tolerances between the sprocket and the cam gear or crankshaft.
Another factor to consider when purchasing a cam sprocket is the type of chain used with it. There are two types of chains – non-roller and roller. The non-roller chains have stacked rows of flat links with pins that are shaped to fit the contour of the sprocket’s teeth. The roller chains, on the other hand, have barrel-type wheels that roll across the sprocket’s teeth, resulting in less friction and improved performance. Adjustable cam sprockets are also available, and are especially useful for tuning an engine. These sprockets can compensate for a stretched chain, excessive milling on the camshaft and block, or tolerance variations in an engine. However, they should only be used in the hands of an experienced mechanic.